Hydro-Thermal: Hydron™ Sanitary Hydroheater
HIGHEST PRECISION 3A CERTIFIED SANITARY HYDROHEATER
The Hydro-Thermal Hydron™ is the most precise, accurate, and versatile Sanitary Hydroheater available. Its modular 3-A certified design delivers optimal process flexibility and stability in an easy-to-use and maintain package makes it ideal for the food & beverage dairy,and pharmaceutical industries.
Hydro-Thermal Hydron Hydroheater Key Features
Clean-in-Place (CIP) Capabilities: Utilizes FDA-approved seals built to withstand rigorous sanitary cleaning environments.
HOW THE HYDRON HYDROHEATER WORKS
The Hydron™ Sanitary Hydroheater is a revolutionary direct steam injection (DSI) heating solution engineered to deliver precise temperature control while simultaneously managing your mixing and shear requirements. Designed specifically for food-grade processing and sanitary environments, it utilizes advanced, patented technology to heat your process fluids instantly and efficiently.
Here is a step-by-step breakdown of how the Hydron Hydroheater optimizes your production:
1. Internally-Modulated Direct Steam Injection
Unlike indirect heating methods that rely on heat exchangers, the Hydron injects steam directly into the process fluid. It features an internally-modulated steam flow control system. This ensures that steam is precisely metered and completely absorbed by the fluid, eliminating energy waste and achieving a precise temperature control within +/- 1 degree.
2. On-the-Fly Flow Path Adjustments
As the process fluid and steam enter the unit, they pass through an adjustable flow path. This critical feature regulates the internal pressure drop and directly dictates the shear rate. Whether your application requires high-shear homogenization or gentle mixing, the flow path adapts to maintain optimal process conditions without interrupting production.
3. Smart Automation via the AutoPilot™ Motor
To achieve ultimate process flexibility, the system utilizes an AutoPilot motor for remote, real-time adjustments. This automated drive controls the internal combining tube—available in automatic, manual, and fixed designs—allowing operators to dynamically scale and tune shear and mixing levels on the fly.
4. Self-Cleaning & Sanitary Output
As the perfectly heated and mixed product exits the modular, tri-clamped output, the internal dynamics deliver a self-cleaning action. The velocity and design of the injection zone naturally eliminate scale build-up and product fouling. Backed by FDA-approved seals and full Clean-in-Place (CIP) capabilities, the Hydron ensures your sanitary process remains uninterrupted, clean, and highly stable.
The Formula for Production Efficiency:
Precise Temperature Control + Adjustable Mixing Controls = Increased Operating Stability & Increased Production Capacity
